Industrial-type complete set of batch vacuum emulsification reaction system

Industrial-type Complete Intermittent Vacuum Emulsification Reaction System

Product Introduction:

Industrial-type Complete Intermittent Vacuum Emulsification Reaction System Under the centrifugal force generated by the high-speed, strong-rotation rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. Meanwhile, subjected to centrifugal extrusion, impact and other forces, the materials are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and smooth operation. Its most prominent feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing. The emulsification tank is widely used in various industries, mixing and emulsifying materials to improve production efficiency and material quality.

The dispersion and mixing system for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The intermittent vacuum emulsifier refers to that under vacuum condition, a phase or multiple phases are quickly and uniformly distributed into another continuous phase by the high-shear emulsifier. It uses the strong kinetic energy brought by machinery to make the materials undergo hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the comprehensive effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with no bubbles, fine texture and stability are finally obtained.

Product Features:

1》Soft seal between mechanical seal and kettle body, allowing materials to operate under vacuum.

2》The kettle body can be electrically heated, steam heated, and oil-water circulated heated.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is finely machined by large vertical lathe, ensuring that the movable scraper scrapes off the materials on the inner wall and bottom of the kettle when rotating.

5》Another set of high-speed disperser in the kettle makes various materials undergo strong shearing, dispersion and mixing.

6》The rotation speed of both the stirring paddle in the kettle and the high-speed disperser adopts frequency conversion speed regulation, and different speeds can be selected according to different processes and viscosities.

Equipment Parameters:

It consists of a tank body, a stirring device and an intermittent high-shear emulsifier. The slow-speed stirrer is composed of a middle pitched blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame stirrer, and their function is to continuously generate new interfaces between the inner wall of the container and the materials without leaving any dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, so that materials are sucked in from the upper and lower parts of the impeller at high pressure, and then thrown out by the impeller at high speed by centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the process of being sucked in and thrown out, thus fully emulsifying the mixed materials. Since the slow-speed stirring continuously proceeds in the same-speed reverse left rotation, the materials in the entire container are finally circulated from top to bottom for mixing, dispersion, homogenization and emulsification.

Application Fields:

Food Industry: Soy sauce, condiments, mayonnaise, cheese, instant food, baby food, jam, pet food, starch solution

Cosmetics Industry: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsion, silicon emulsion, glue solution, catalyst emulsion, penetrants, pesticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable ingredient decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed beverage, protein beverage, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes: 1 The upper limit of processing capacity in the table refers to the test data when the medium is "water". 2 The processing capacity depends on the viscosity, consistency of the materials and the requirements of the final product. 3 For working conditions such as high temperature, high pressure, flammable, explosive and corrosive, accurate parameters must be provided for model selection and customization. 4 The data in this table may not be consistent due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.